Advanced Ionics has developed an electrolyzer that runs at temperatures below 650 C. It is reportedly able to produce hydrogen for $0.85/kg or less. CEO Chad Mason recently spoke with pv magazine to provide a closer look at the water vapor electrolysis tech.

Milwaukee-based Advanced Ionics has launched a new water vapor electrolyzer that is designed to operate in conjunction with commonly available waste or process heat from industry. The Symbiotic Electrolyzes system runs at temperatures below 650 C, and is reportedly able to produce hydrogen for $0.85/kg or less.

“This electrolyzer is the first to work across a wide range of temperatures, from 100 C to 650 C,” Chad Mason told pv magazine. “Our Symbiotic technology is a new class of electrolyzer. It is not alkaline, PEM, or Solide Oxide (SOEC).”

Alkaline, anion exchange membrane (AEM), and polymer electrolyte membrane (PEM) are cold electrolyzers using liquid water. Solid oxide electrolyzers are hot electrolyzers working with heated steam, corresponding to higher efficiency. As said, the company’s electrolyzer operates with temperatures in between. The idea is that temperatures in between allow for high efficiency, while also using cheaper materials for the large-scale assembly, including the stack.

The industry is currently trying to step away from platinum. Just last week, two different research teams (the first led by Imperial College London, the second by Clemson Nanomaterials Institute) presented ways to substitute the metal.

Russia is currently the second-largest platinum producer in the world, accounting for more than 15% of world production. Similarly, Advanced Ionics does not use platinum and iridium metals.

“We use common materials more regularly found in an alkaline electrolyzer, but in a unique configuration,” Mason said. 

The technology uses engineered porous metal electrodes and composite ionic materials for its electrolyte. It does not require “delicate” perfluorinated membranes or “expensive” ceramics, said Mason. Advanced Ionics did not provide any additional details about the membrane. 

Andras Perl, a scientist at EnTranCe Centre of Expertise Energy at the Hanze University of Applied Sciences, explained that the charge carrier in the membrane would be a pivotal element in understanding the future of this technology. 

“Our electrolyzer works in tandem with process and waste heat already being produced at industrial sites. By tapping into this existing energy source, we are able to dramatically reduce the electricity requirements for electrolysis, which is the dominant factor in the cost of green hydrogen production. Other electrolyzers require a minimum of 40 kWh per kilogram of hydrogen, and usually closer to 50 kWh. We can produce hydrogen for below 35 kWh, and that results in a dramatically lower cost,” Mason said, noting that this assumes that economies of scale have been achieved.

Economies of scale are now key for competing technologies. The timing of funding is also essential. Last week, Advanced Ionics announced the closure of $4.2 million of initial financing, led by Clean Energy Ventures. 

“Leveraging this new funding, Advanced Ionics will be developing a series of demonstration projects during the next year with partners before expanding to deploy larger-scale projects. In the near future, they will also build a large-scale electrolyzer manufacturing facility to serve key markets such as Europe and North America,” Mason said. 

The company is currently in negotiation with private pilot deployment partners. It expects to take commercial orders in 2024 and ship in 2025. 

“We are being very aggressive on our timelines to match the desperate need for green hydrogen supply to decarbonize all aspects of our economy,” a spokesperson told pv magazine.

Clean Energy Ventures said it is optimistic about the technology.

“After more than five years of evaluating the sector, we backed Advanced Ionics because we believe this leadership team can scale a highly competitive technology to produce the lowest-cost green hydrogen at a scale,” said Daniel Goldman, co-founder and managing partner of Clean Energy Ventures.

According to IHS Markit, the levelized cost of green hydrogen produced through electrolysis was around $4/kg  to $5/kg in 2021. Advanced Ionics claims to be able to provide clean hydrogen without the green premium, for less than $1/kg using Symbiotic steam electrolysis in many industrial locations. 

“The levelized cost of the hydrogen will depend roughly on the cost of heat, electricity, and the capital cost of the setup. If they get cheap heat, almost free electricity, and no expensive materials, then it seems feasible,” said Perl.

He noted that the results of their first demonstration projects would test the feasibility of the technology at a larger scale and in industrial environments.